- Sourcing of Raw Materials :
We begin our manufacturing process by carefully sourcing high-quality raw materials from trusted suppliers who adhere to strict quality standards. Our procurement team conducts thorough assessments and quality checks to ensure the raw materials meet the required specifications and are compliant with regulatory guidelines. - Quality Control of Raw Materials :
Upon arrival at our facility, the raw materials undergo a rigorous quality control process. Our dedicated Quality Control (QC) team conducts thorough testing, including identification, purity, and potency assessments, to ensure the integrity of the materials. Only materials that meet our stringent quality criteria proceed to the next stage. - Formulation and Granulation :
Once the raw materials are approved, our experienced formulation team develops precise formulations based on the requirements of the product. We carefully calculate and weigh each ingredient to achieve the desired composition. Granulation techniques are then employed to convert the formulation into granules, which allow for uniform mixing and better compression during tablet manufacturing.
- Tablet Compression and Coating :
The granules are compressed using high-precision tablet compression machines. These machines apply consistent pressure to create tablets of accurate weight, size, and hardness. If required, the tablets may undergo a coating process, where a thin layer is applied to enhance stability, mask taste, or facilitate swallowing. - Capsule Filling and Polishing :
For capsule production, our facility is equipped with advanced capsule filling machines. These machines precisely fill the formulated powders or granules into empty gelatin or vegetarian capsules, ensuring uniformity and accuracy. After filling, the capsules undergo polishing to remove any excess powder and improve their appearance. - Quality Control and Assurance :
Throughout the manufacturing process, our Quality Control (QC) team conducts regular checks to ensure adherence to the highest quality standards. Sampling and analysis are performed at critical stages to verify the uniformity, potency, dissolution rate, and other key parameters of the products. We employ sophisticated analytical techniques and instruments to conduct these tests accurately.
- Packaging and Labelling :
Once the tablets or capsules pass the stringent quality control tests, they proceed to the packaging stage. We utilize automated packaging machines to ensure efficiency and hygiene. The products are carefully packed in blister packs, bottles, or other appropriate packaging formats. Our packaging process adheres to strict guidelines to maintain product integrity, protect against contamination, and provide appropriate labelling as per regulatory requirements. - Quality Assurance of Finished Products :
Before the products are released for distribution, our Quality Assurance (QA) team conducts a final evaluation. This involves comprehensive checks to ensure that the finished products comply with the established quality standards and meet all regulatory requirements. We perform batch-wise quality audits, stability testing, and retain samples for future reference and analysis. - Storage and Distribution:
The finished products are stored in a controlled environment, adhering to appropriate storage conditions, including temperature and humidity. Our warehouse management system ensures efficient inventory management and traceability. We have a reliable distribution network that ensures timely delivery of our products to various markets, maintaining the integrity and quality of the medicines throughout the supply chain.
At AR Lifesciences, we place the utmost importance on adhering to the guidelines of WHO GMP throughout our manufacturing process. Our commitment to quality, rigorous quality control, and compliance with regulatory standards enable us to deliver pharmaceutical products of the highest standards, ensuring the safety and well-being of patients worldwide.